I noted that there was an interesting discussion posted on the P48 Modelers group concerning backdrops and what to construct them from. On my old railroad I used several types and based on that experience and others, here’s my plan. I say plan because I am not quite ready to put it into position. Some adjacent track work and scenery needs to come first.
In considering a backdrop one needs to also consider whether or not it will be used as a surface for painting or gluing a preprinted image, or a photo mural. In my case with the MEC Eastport Branch I have chosen a photo mural application. The mural has been prepared by Dave Burgess of Backdrop Junction using several of my photo files of the prototype scene. The image has been printed on adhesive backed vinyl. I point this out because the type of material chosen does bear on the choice of backing material. In my case the printed image comes in roll form. To be applied it needs to have the release paper removed that protects the adhesive. The removal process is a slow and steady one. My image is two feet wide and seventeen feet long. The release sheet needs to be started at one end and slowly removed as the adhesive is pressed into the backing material. The adhesive is activated by rolling on top of the vinyl as the process moves along. By using a roller applicator and care to control the unrolling to avoid wrinkles, the image is applied smoothly and without stretching. It is similar to applying hard laminate with contact adhesives , but thinner and much more flexible. It is very important to have the backdrop backing in place before the process starts. My backing is curved at one end requiring the image to be applied while the curve is in place. The image cannot be applied flat and then bend the backing or wrinkles will occur. Therefore I have chosen Masonite as the backing material. That being the case, consideration must be given to sealing the Masonite to avoid absorbing moisture and shrinking or swelling which can happen to this wood based product. Since I have boat building experience and knowledge of rendering wood waterproof, I have decided to work with a favorite material that I am never without. It is an epoxy system made by West System. I call it a system because depending on how it is mixed the epoxy can serve as a saturant, an adhesive, or a putty.
My first area of backing will require two full sheets two feet wide and a partial third sheet. I will use a butt joint which means bringing two sheets together tightly and backing up the joint with another piece of the same material glued to the back and clamped until cured. This can be done in my case for convenience while the sheets are flat. Once the joints are made I will coat everything with a coat of the liquid epoxy resin which will seal and make the structure waterproof. Any countersunk screw holes from mounting and the joints will be faired with the same resin with filler added which will yield a continuous smooth sheet. One of the main reasons in using the Masonite is its relative stiffness vs. styrene, foamcore, or aluminum roll stock. None of those materials are rigid enough to avoid flexing while rolling on the photo mural. Untreated Masonite will pick up moisture and move. Plain soft Masonite is the worst. Tempered Masonite is better, but still needs the sealing step. A photo backdrop is expensive and I wouldn’t consider installing one with out protection. If any one has interest in a video showing the application method, then go the Backdrop Junction website and scroll to reach the videos.
The above is a very specific application. A different choice may require other choices. For instance Backdrop Warehouse products are printed on heavy paper similar to wall paper and can be applied to the backing with paste and a brush. That is different from what I have chosen. On my former railroad I did use that method and the backing was foam core, -but, the section was straight and needed to be light and stiff because it was applied to the layout as an after thought when things were pretty much completed, and it was only twelve feet long.
Ben